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20 Years Construction Machinery Parts Supplier in Manufacturing Cemented Carbide Production - KOIHO

Tungsten Carbide Bushings: Critical Components for Oil Pump Reliability

Optimize Your Oil Pumps with Durable Tungsten Carbide Bushings

What Are Carbide Bushings for Oil Pumps?

Carbide bushings, also known as tungsten carbide sleeves, are precision components constructed from tungsten carbide—a composite material formed by combining tungsten and carbon with a cobalt or nickel binder through powder metallurgy. Featuring a Mohs hardness of 8.5-9, these bushings rival diamond in durability, rendering them ideal for oil pumps subjected to abrasive fluids, high pressures, and corrosive environments.

Material Properties & Manufacturing

  • Composition: WC-Co/Ni (94% tungsten carbide, 6% cobalt/nickel binder)

  • Hardness: 89-92 HRA (Rockwell A scale)

  • Density: 14.5-15.0 g/cm³

  • Production: HIP (Hot Isostatic Pressing) sintering ensures >99.5% density

Performance Advantages

  1. Abrasion Resistance

    • 8× longer service life than 440C stainless steel in API 610 slurry tests

    • Withstands particle velocities up to 25 m/s in 20% solids concentration

  2. Corrosion Protection

    • <0.01mm/year corrosion rate in 3.5% NaCl solution (ASTM G31)

    • pH resistance range: 2-12 (nickel-binder variant extends to pH 1-14)

  3. Thermal Management

    • Thermal conductivity: 75-85 W/m·K (vs. 15-20 W/m·K for steel)

    • Operational range: -200°C to +800°C (inert atmosphere)

Applications of Carbide Bushings in Oil Pumps

Carbide bushings are versatile components used across various oil pump types, including:

  • Submerged Oil Pumps: Protect shafts in deep-well or offshore environments, resisting corrosion from seawater.

  • Slurry Pumps: Handle abrasive mixtures of liquids and solids, maintaining performance in mining or drilling operations.

  • Centrifugal Pumps: Ensure smooth operation under high pressure, reducing friction in petrochemical applications.

  • Electrical Submersible Pumps (ESPs): KOIHO`s carbide bushings for ESPs provide durability in high-wear, high-pressure conditions.

These bushings are also integral to flow control systems, mechanical seals, and compressors, where tungsten carbide sleeves protect critical components from wear and corrosion.

Why Choose KOIHO BETTER CARBIDE's Carbide Bushings?

KOIHO BETTER CARBIDE stands out as a leader in precision carbide manufacturing, offering a comprehensive range of hard alloy bushings and related products, including cemented carbide sealing rings, API valve balls and seats, and non-standard carbide parts. Here’s why KOIHO is the preferred choice:

  • Expertise and Quality: With decades of experience, KOIHO employs advanced powder metallurgy and precision machining to produce wear-resistant carbide bushings that meet stringent industry standards.

  • Customization Options: KOIHO offers tailored tungsten carbide bushings to match specific pump designs, dimensions, or material requirements, ensuring optimal fit and function for unique applications.

  • Cost-Effective SolutionsAlthough the higher upfront cost of cemented carbide sleeves ($15-$25 per piece) may be offset, their extended lifespan delivers significant savings, reducing maintenance costs by up to 30%.

  • Broad Product Range: Beyond bushings, KOIHO offers carbide parts for decanter centrifugescorrosion-resistant bushings, and API valve components, supporting a diverse range of oil and gas needs.

  • Reliable Support: KOIHO`s expert team offers technical guidance to help select the right hard alloy bushings, ensuring maximum performance and value.

KOIHO`s Comprehensive Carbide Solutions

In addition to carbide bushings for oil pumps, KOIHO BETTER CARBIDE offers a wide range of precision carbide parts, including:

  • Carbide Bushings & Sleeves for ESPs: Enhance durability in high-pressure submersible pumps.

  • Cemented Carbide Sealing Rings: Provide leak-proof seals in compressors and agitators.

  • API Valve Balls & Seats: Ensure reliable flow control in petrochemical systems.

  • Wear-Resistant Carbide Parts for Decanter Centrifuges: Optimize performance in oil processing.

  • Non-Standard Precision Carbide Parts: Custom solutions for unique industrial needs.

This diverse portfolio makes KOIHO a one-stop provider for oil and gas applications, delivering quality and value across the board.

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Carbide Bushings & Sleeves for Electrical Submersible Pumps: KOIHO`s Reliable Solutions
Is Tungsten Carbide Expensive? KOIHO BETTER CARBIDE`s Cost-Effective Solutions
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We focus on providing Road Milling Tools, Carbide Mining Parts, Cemented Carbide Products, Auger Bullet Teeth,Rotary Digging Pick,HDD Welding Teeth & Bits,Non Standard Carbide Products for various industries.
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Tel: +86-13710424576
E-mail: info@koihocarbide.com
Contact person: Dana Ho
Add: Building 1, Southwest New Power Plaza, Sanshui Foshan, Guangdong, China

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